Once the "Gold Sample" is locked, our high-efficiency lines initiate synchronized mass production.
We ensure total fidelity to your technical specs—maintaining absolute consistency in fabric performance, color accuracy, and structural integrity across every single unit.
Precision Engineering. Scalable Agility.
ONEO is a technical cycling apparel manufacturer dedicated to professional-grade performance. We bridge the gap between elite craftsmanship and agile supply chains, providing global brands with two distinct fulfillment models: High-Volume OEM (500+ pcs) and Rapid "Ready-to-Order" (10+ pcs). From technical startups to established global leaders, we provide the infrastructure, materials, and technical precision to scale your brand with zero compromise on quality or lead time.
Production Preparation
Fabric Preparation
Fabric Relaxation
Fabrics are laid flat to release internal tension, effectively avoiding shrinkage and deformation after cutting and washing.
- Release fabric tension to prevent garment shrinkage & deformation.
- Keep fabric flat for precise cutting and consistent sizing.
- Avoid pattern distortion during sublimation printing.
- Reduce waste of stretch technical fabrics.
- Ensure even elasticity of cycling apparel fabrics.
Automatic Computer Cutting
Fabrics are precisely cut by computer-controlled cutting machines for uniform sizing and clean edges, boosting production accuracy and efficiency.
- High cutting precision, consistent sizes across all batches.
- Neat smooth edges without yarn fraying.
- Optimized layout improves fabric utilization to cut material cost.
- Cuts multiple fabric layers at once for higher efficiency.
- Minimize human errors compared with manual cutting.
Piece-by-Piece Inspection
Every cut piece gets individual inspection to spot stains, holes and printing defects early, ensuring only qualified pieces enter sewing production.
- Detect fabric holes, stains and printing defects at the cutting stage.
- Avoid waste of labor and materials from defective finished garments.
- Ensure consistent appearance and uniform sizing of all products.
- Lower overall defect rate and deliver stable quality.
Manufacturing Techniques
Printing Techniques
We use advanced template machines for pocket openings, achieving more precise positioning and standardized shapes compared to traditional manual cutting. The sewing process includes:
- Pre-shrink fabric to avoid deformation
- Align patterns precisely
- Pre-press fabric for stability
- Heat transfer & hot-press printing
Heat-Sealing Techniques
- Fully seals stitch holes for 100% waterproof & windproof performance.
- Smooth flat seams without bulky threads, no skin friction during long rides.
- Flexible seams that stay stretchy and keep garment shape intact.
- Durable bonding, resistant to repeated washing and stretching.
- Sleek premium look, ideal for technical cycling apparel.
Sewing Techniques
Our workshop is fully fitted with complete advanced sewing equipment: coverstitch machines, bar tacking machines, four-needle six-thread seamless machines and lockstitch machines.
- Four-needle six-thread machines create ultra-flat elastic seams without friction for tight-fitting cycling wear.
- Coverstitch machines deliver stretchy neat hems for cuffs, hems and waistbands.
- Bar tackers reinforce stress points like pocket corners to avoid tearing.
- Lockstitch machines handle basic stitching with precise straight seams.
All operations are completed by experienced operators. We adopt targeted stitch styles for different garment areas and technical standards, balancing long-lasting functionality and all-day riding comfort.
Final Finishing & Shipping
Ironing & Pressing
After sewing and printing, all cycling garments go through professional high-temperature pressing. This step smooths out wrinkles and locks the garment’s fixed shape for a sleek, tidy finish.
- Eliminates wrinkles caused by stitching and printing
- Sets stable garment silhouette to avoid easy deformation
- Creates clean, premium surface for performance apparel
- Creates clean, premium surface for performance apparel
Packing & Shipping
All finished garments are neatly stacked into reinforced corrugated cartons, with clear carton markings on the outside (such as size, color, and style) for easy storage and sorting.
For mixed packing requirements, we use dividers inside the cartons to separate different sizes, colors, or styles, preventing errors.
ONEO supports customer-specified logistics channels and assists in arranging sea, air, or rail transportation, providing all necessary shipping documents and information.
Packing & Shipping
All finished garments are neatly stacked into reinforced corrugated cartons, with clear carton markings on the outside (such as size, color, and style) for easy storage and sorting.
For mixed packing requirements, we use dividers inside the cartons to separate different sizes, colors, or styles, preventing errors.
ONEO supports customer-specified logistics channels and assists in arranging sea, air, or rail transportation, providing all necessary shipping documents and information.
